Baumer HOG10 DN 2048 I Encoder: High-Resolution Motion Feedback for Industrial Automation Systems

Introduction

The Baumer HOG10 DN 2048 I encoder delivers cutting-edge, high-resolution motion feedback for industrial automation. With 2048 incremental pulses per revolution, it provides precise, real-time data on rotational speed, angular position, and direction. Its optical sensing technology, robust mechanical construction, and IP-rated housing ensure stable and reliable performance in demanding industrial environments.

Baumer HOG10 DN 2048 I seamlessly integrates with motor drives, robotic systems, conveyor lines, packaging machinery, and other automated production systems. By delivering accurate feedback, it allows engineers to optimize control, improve production efficiency, and reduce operational errors. Its high-resolution output supports both slow-speed precision and high-speed automation applications.

Wuhan Yuli Automation Technology Co., Ltd. (www.wuhanyuli.cn) supplies the HOG10 DN 2048 I encoder, ensuring authentic, high-quality products with professional technical support for industrial automation engineers.

1. Key Features

The HOG10 DN 2048 I offers multiple advantages for high-performance industrial applications:

2048 pulses per revolution for highly accurate incremental measurement
Optical scanning technology for stable, low-noise signal output
Quadrature outputs (Channels A and B) and reference Z pulse for precise speed and position monitoring
Durable shaft and bearing design for long-term operational reliability
IP-rated housing protects against dust, moisture, and industrial contaminants
Compact form factor suitable for flexible integration into machinery
High-speed performance suitable for rapid automation systems

These features make it ideal for precise control in industrial processes that require high reliability, stability, and repeatability.

2. Working Principle

The HOG10 DN 2048 I encoder converts mechanical rotation into accurate electrical signals:

Quadrature Output (A and B Channels): Provides directional and speed information in real time
Reference Z Pulse: Offers an exact angular reference for alignment, calibration, and positioning tasks

Its optical scanning system uses an LED light source and a photodiode array to detect disc interruptions, generating precise incremental pulses. This configuration ensures minimal jitter and maintains signal integrity, even in environments with vibration, temperature fluctuations, or electrical interference. Engineers can monitor rotational speed, direction, and angular position simultaneously, achieving superior motion control.

3. Mechanical Design

3.1 Shaft and Bearings

The HOG10 DN 2048 I features high-quality bearings that support smooth rotation and handle both radial and axial loads effectively. This mechanical robustness extends service life, maintains accurate signal output, and reduces maintenance requirements even in continuous operation.

3.2 Housing and Protection

The robust housing safeguards internal components from dust, moisture, and mechanical impact. Its IP-rated construction guarantees reliable operation in challenging industrial environments such as automated production lines, washdown areas, or heavy machinery installations.

3.3 Compact Form Factor

The encoder’s compact size allows flexible integration into machinery with limited space. Engineers can easily install it in new equipment or retrofit existing systems without compromising signal accuracy or operational performance.

4. Electrical Specifications

4.1 Supply Voltage

The HOG10 DN 2048 I operates within standard industrial supply voltages, ensuring compatibility with PLCs, motor drives, servo controllers, and automated systems.

4.2 Output Signals

Incremental TTL or HTL pulses provide real-time motion feedback
Quadrature signals enable directional and speed monitoring
Reference Z pulse ensures precise angular positioning within incremental systems

These electrical outputs ensure accurate motion control across a wide range of industrial automation applications.

4.3 Resolution and Accuracy

With 2048 pulses per revolution, the encoder delivers extremely high-resolution feedback, enabling precise control in slow-motion and high-speed operations. Engineers can achieve smooth acceleration, precise positioning, and synchronized motion control.

4.4 Environmental Performance

The encoder performs reliably across wide temperature ranges and resists dust, moisture, and vibration. This ensures continuous, accurate operation even in harsh industrial environments.

5. Industrial Applications

5.1 Motor Drives

The encoder provides real-time feedback for AC, DC, and servo motors, allowing precise speed, torque, and directional control. It enhances motor efficiency and ensures smooth operation in automated production lines.

5.2 Robotics

Robotic arms, CNC machines, and automated assembly lines rely on high-resolution motion feedback to achieve repeatable, precise movements. The HOG10 DN 2048 I supports complex motion sequences and improves overall robotic accuracy.

5.3 Conveyors and Material Handling

The encoder enables synchronized speed and accurate positioning for conveyor belts, elevators, and automated sorting systems. Engineers benefit from efficient material flow, reduced errors, and optimized system performance.

5.4 Packaging and Printing Machines

High-speed packaging, labeling, and printing machinery require precise motion control. The encoder ensures accurate timing, alignment, and synchronization, minimizing production errors and waste.

5.5 Heavy Industry

Its rugged design supports operation in steel mills, mining equipment, and other harsh industrial environments. The encoder withstands vibration, dust, and extreme conditions while maintaining continuous performance.

6. Installation and Maintenance

Align the shaft precisely to avoid mechanical stress
Mount the encoder securely to minimize vibration and misalignment
Use shielded cables and proper grounding to reduce electrical noise
Inspect bearings and electrical connections periodically for reliable operation

Routine maintenance ensures consistent performance, extends the encoder’s lifespan, and minimizes system downtime.

7. Advantages

High-resolution incremental output for precise motion control
Durable bearings and robust housing reduce maintenance requirements
Low-jitter, stable signal ensures accurate feedback
Compact form factor enables versatile installation in various machines
Reliable operation under dust, moisture, and vibration conditions
Supported by Wuhan Yuli Automation Technology Co., Ltd. via www.wuhanyuli.cn

These advantages make the HOG10 DN 2048 I encoder essential for engineers seeking reliable, high-precision motion feedback.

8. Why Choose Wuhan Yuli Automation Technology Co., Ltd.

Wuhan Yuli Automation Technology Co., Ltd. (www.wuhanyuli.cn) provides authentic Baumer encoders, including the HOG10 DN 2048 I. The company ensures fast delivery, technical support, and competitive pricing. Engineers benefit from reliable procurement, product authenticity, and after-sales service, making Wuhan Yuli Automation Technology a trusted partner in industrial automation.

9. Conclusion

The Baumer HOG10 DN 2048 I rotary encoder delivers high-resolution incremental feedback for industrial automation. Its optical sensing technology, durable bearings, IP-rated housing, and compact form factor ensure long-term precision, reliability, and versatility. Engineers can integrate it into motors, robotics, conveyors, packaging machinery, and heavy industrial equipment with confidence. Supported by Wuhan Yuli Automation Technology Co., Ltd. and available at www.wuhanyuli.cn, this encoder guarantees accurate motion control, optimized production efficiency, and consistent performance in demanding environments.